One thing the Miata designers have overlooked throughout the years is a
trunk light. I guess they thought the brilliant aura surrounding the Miata
would illuminate the trunk. While it is truly brilliant, sadly, it is
insufficient for removing the spare on a dark night. But, now, without
help from Mazda or the Heavens, we can lead our Miatas from the darkness
into the light.
The '99 rear-end redesign moves the license plate lights from the back
trim panel on to the bottom of the trunk lid. When the trunk is opened and
the Miata's lights are on, these license plate lights do a wonderful job
of illuminating the trunk. Now, if there were only a way to get them to
come on when the trunk was opened without having to turn on the parking
lights.
Well, now there is, and it can be done for less than $8 and two hours
of your time..
Tools and Materials Needed
#2 Phillips Screwdriver
10mm Wrench
Hammer
5/32" Drill Bit and
Drill
Wire Cutters
Soldering Iron and Solder
Black Electrical
Tape or Heat Shrink Tubing
An Inline Fuse Holder, Radio Shack PN 270-1238 $1.59
3 Amp Fuse,
Radio Shack PN 270-1065 $1.99
A High Current Diode (rectifier), Radio
Shack PN 276-1141 2pcs for $0.99
Molex Connector, 2 Position, Radio
Shack PN 274-222 $0.99
A Miniature Switch, McMaster-Carr PN 7779k51
$1.86 ea. http://www.mcmaster.com or (732)329-3200
2ea 6-32x3/4" Pan
Head Machine Screws w/Nuts and Lock-Washers (or NyLock Nuts)
14' of 18
Gage Hook-Up Wire
1/4" Ring Connector for 16-20Ga Wire
Small Wire
Ties
Trunk Latch Modification
We will be adding a small switch to the trunk latch to signal when the
latch is unlocked. This can also be accomplished with a pin type door
switch, but I opted for a completely hidden solution. When the switch and
wiring modifications presented are completed, no one will be able to tell
anything is different from the way Mazda made it. That is, until the trunk
opens.
Latch Removal
In order to install the switch, we need to get the latch off of the car
to work on it. To get to the latch, remove the Phillips screw at the
bottom of the plastic storage bucket in the trunk. Next remove the carpet
and battery cover. Now remove the back and right side trim from the trunk.
The trim is held in place with plastic pushpins. Using your fingernails,
pull the center of the pin out until it stops (about 1/8") then grab the
outside of the pin and pop it out.
Once the trim is out of the way, we can get to the latch. First make a
"match mark" on each side of the latch to enable us to reinstall it in the
same place. This will save a lot of adjustment trouble later on. Remove
the two 10mm headed bolts; one on each side of the latch.
At this point the latch is still held on by the remote trunk release
cable and the lock rod. To release the lock rod, rotate the orange plastic
clip counterclockwise until it unsnaps from the rod. The rod can now be
pulled straight out of the latch. Unsnap the white plastic cable end of
the remote release from the latch housing. Note which groove the housing
is snapped in, we will want to replace the cable the same way. Now, rotate
the end of the cable clockwise to disengage it from the release lever.
This should free the latch mechanism from the car.
At the bottom of the latch housing is a small upside down "T" shaped
tab. This tab currently has a small jog in it that we need to pound flat
with our hammer. Once the tab is flattened, we are ready to mount the
switch.
Attach the Switch
The following photographs show the switch attached to the latch in both
the opened and closed positions.
Latch
In Closed Position
Latch
in Opened Position
Hold the switch in position and operate the latch a few times to make
sure the button on the switch is being pushed down enough to make contact,
but not so much as to cause the lever to contact the switch body. To close
the latch, rotate the catch at the top clockwise until it clicks. To
unlatch it, move either the rod attachment point or the cable attachment
to the right (looking at the back of the latch). When you are confident
the switch is positioned correctly, mark the location of the two screw
holes on the trunk latch and drill the latch for the screws.
(Here is an interesting tidbit about the latch. When the latch is in
the closed position, move the rod attachment point to the left until it
clicks. Now try to open the latch using the cable attachment. Can't do it,
huh? A lot of cars with remote trunk releases have a provision that allows
you to turn your key in the trunk lock the opposite direction that you use
to unlatch it to temporarily disable the remote mechanism. The Miata latch
mechanism incorporates this feature probably because the mechanism was
used on a different Mazda model before the Miata. The problem is that the
lock cylinder incorporates stops that prevent the key from turning
counterclockwise. I challenge someone to figure out how to enable this
function on our Miatas.)
Before mounting the switch for the final time, we need to pre-wire it.
Cut two pieces of wire approximately 6" long. Solder one wire to the lower
tab on the end of the switch and solder the other one to the bottom tab.
Sorry about having to solder the wires, but there really is not enough
room when the switch is mounted to use crimp connectors. Put heat shrink
tubing over the connections and also cover the other tab on the end. All
of the contacts on the switch need to be well insulated. If you don't have
shrink tubing, careful application of electrical tape should work as well.
Now, bent the two tabs on the end away from the center to make sure they
clear the raised lip on the trunk latch frame.
Attach the female Molex housing using the male pins to the other ends
of the wires. The pins can be crimped or crimped and soldered. Soldering
makes for a much more reliable connection. Push the contacts into the back
of the connector until they click.
Now mount the switch to the latch. Double-check the operation of the
lever and switch. The little "T" tab at the bottom makes a great place to
use a wire tie to strain relief the wires coming from the switch.
Re-Install the Latch
First thing to do is reconnect the remote trunk release, if you really
want to. Think about it first. Having the release in the center console
leaves you with no secure place to put your valuables. The lock on the
console can be defeated with a sharp tug. If you do not reconnect the
cable, the only way into your trunk is with the key. It's your decision.
If you do decide to reconnect the cable, slip the ball into the lever
and rotate the cable counter-clockwise until you can snap the white cable
end onto the housing in the same groove it was in when you took it out.
Now reinsert the lock wire into the orange bushing. Rotate the busing
clockwise to latch the wire in place. Now reinstall the two bolts (a
little Locktite couldn't hurt) lining up the match marks you made before.
That's it for the mechanical stuff.
Wiring the Switch
Below is a schematic of the wiring we will need to do:
Start by disconnecting the negative terminal from the battery. You'll
need a 10mm wrench for this. Now take a 5' and a 8' piece of hookup wire
and attach a female Molex contact to each of the wires. Insert the longer
of the two wires into the contact so that it will mate with the wire going
to the side of the switch. Insert the shorter wire so it matches with the
wire coming from the bottom of the switch.
Connect the two halves of the connector and route the short wire to the
positive terminal of the battery. Run the long wire along the wire bundle
that goes around the right side of the trunk near the top. The wire needs
to end up where the bundle splits off and one section travels up the right
trunk hinge.
Let's finish up the battery connection. Attach the fuse holder
containing a 3A fuse to our wire near the battery and put the 1/4" ring
terminal on the other end of the fuse holder. Attach the terminal
underneath the nut on the positive battery connector. You can reconnect
the positive terminal at this time, but leave the negative battery
terminal disconnected.
Now to work on the business end of the wiring. On the right trunk
hinge, near the trunk lid, the wire harness is held on with a harness
tiedown. Press the little "arrowhead" on the back of the hinge together
and pop it back through the hinge. There is another one of these tiedowns
on the harness in the trunk right before it "Y's" off to the trunk lid.
Pop this one loose too. Remove the black tape for 3 to 4 inches on all
three legs of the "Y" at the trunk hinge. You will also need to remove the
orange tape and the tiedown from the harness. On the branch that goes into
the trunk lid, locate the two small RED wires with a BLACK STRIPE. Trace
these wires back into the branch that goes towards the cockpit. Cut both
of these wires about 2" back towards the cockpit from the "Y".
Attach both of the ends of the wires leading into the cockpit to the
un-banded end of the diode. Don't let the fact that we are tying these
wires together bother you. They are actually combined farther back in the
wiring harness. It was just easier to make the attachment here than way
back under the package shelf. Be sure to solder this connection securely.
Now we are going to attach the other ends of the cut wires (the ones
leading into the trunk lid) along with the wire from our latch switch to
the banded end of the diode. Solder this connection securely too. Here is
what the diode and the wires should look like:
Now wrap this diode and the wires well with electrical tape and then
rewrap the wire harness with the tape. Reattach the harness tiedown with
electrical tape, too. Make sure the diode is securely wrapped to the
harness so that it will not be strained if the wires are pulled on, and
pop both harness tiedowns back in place.
Testing
Now we can check and see if all of this was worth it. Reconnect the
negative battery terminal. The trunk lights should now be lit. If they
aren't, you probably left the latch in the locked position. Use your key
to unlock the latch. Now the lights are lit, aren't they?
So, shut the trunk. The lights should go off. If the trunk does not
latch, you didn't get the latch back in the exact same place it was before
we started. Double check your match marks and re-align the latch. When the
latch finally catches on the trunk lid, the lights will go out.
Now that everything is working correctly, put the trunk trim back in.
Push the outside of the plastic fasteners all of the way in before you
push the center down. Put the battery cover back in and lay the carpet in
place. Finally put the plastic bucket back in and tighten its screw.
You should now have trunk lights whenever you need them regardless of
whether your lights are on. Happy motoring!